CO2 to Jet Fuel: A Decarbonisation Breakthrough for Aviation

A New Flight Path for Carbon

In a bold move that reimagines waste as resource, United Airlines has partnered with California-based Twelve to transform carbon dioxide into sustainable aviation fuel (SAF). This collaboration is not merely a financial transaction—it is a signal of a new industrial logic where emissions are not just managed but monetised for decarbonisation.

The Alchemy of Air and Energy

Founded in 2015, Twelve has engineered a process that uses renewable electricity to convert captured CO2 and water into essential fuels and chemicals. What stands out is the net-zero ambition built into its design. Unlike carbon offsetting schemes that neutralise emissions on paper, Twelve’s method targets emissions at the source, offering a circular economy alternative that closes the loop on carbon.

Infrastructure Over Offsets

United Airlines has made this investment through its Sustainable Flight Fund, launched in 2023. The fund has already attracted over $200 million in commitments from key aviation and technology players. Instead of relying on offsets, the airline is investing in physical assets and technology that scale SAF production and infrastructure. This indicates a shift away from offset dependency towards proactive emissions elimination.

Scaling Innovation, Not Just Fuel

Twelve’s new facility—AirPlant One—is expected to produce 50,000 gallons of SAF annually starting this year. While modest by industry demand standards, its significance lies in being the first of its kind to commercialise power-to-liquid SAF at this scale. Think of it less as a refinery and more as a prototype for industrial decarbonisation hubs, potentially adaptable to ports, logistics terminals, or energy-intensive corridors.

The Strategic Value of Early Adoption

For airlines, SAF is not just about compliance. It is a hedge against volatile fossil fuel markets, an ESG differentiator, and a future revenue stream through carbon credit generation. By backing Twelve, United secures early access to next-gen SAF, positioning itself for cost advantages and regulatory readiness as mandates tighten across jurisdictions.

Collaboration as Competitive Advantage

This partnership also marks a shift in how airlines define competition. Rather than guarding intellectual property, United is leveraging cross-sector investment to accelerate system-wide innovation. With stakeholders like GE Aerospace and Google also contributing, the collaboration blends aviation legacy with Silicon Valley agility—an essential combination for rapid decarbonisation.

Redefining What Is Feasible

Nicholas Flanders, CEO of Twelve, highlighted that this transition marks the shift from “innovation to implementation.” It is a sentiment echoed across the climate tech world: that the time for pilot projects has passed. What matters now is operationalising low-carbon technologies. The emerging narrative is no longer one of scarcity, but of strategic deployment.

Conclusion: SAF as a Symbol of System Change

The collaboration between United and Twelve is about more than fuel. It exemplifies a systemic pivot in aviation—one that values permanence over offsets, physical transformation over reputational management, and collaboration over isolated innovation. It is a step towards an aviation sector where emissions reduction is embedded, not appended.

As this model is replicated and scaled, it offers valuable lessons across the transport chain. Investments like these show that sustainability can be engineered—not just promised.

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